Manufacture

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1. Receiving steel drawings and estimating the price of the Purchase Order

You can find out the price of steel structures for your Project by sending us steel drawings for evaluation. This can be done via the application form for calculation of the cost at the bottom of the page or by phone in the Contacts section.

After studying your Project, we will estimate the cost of steel structures, the Order fulfillment period, and send you a Quotation.

Advantages

Studying your Project, we aim to offer you the best solution. For example, an advanced anticorrosive protection system or an optimal solution for metal rolling based on the experience of similar projects.
The price of steel structures will not change during Order fulfillment.
We advise actual fabrication time and are always ready to discuss the delivery schedule, convenient for the Client.

2. Receiving steel drawings and estimating the price of the Purchase Order

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2. Appointment of a Project Manager

A dedicated Project Manager appointed for your Project will perform a complete control and coordinate Project activities from our side.

Advantages

All services at one place;
Immediate up-to-date information about the Order;
Reporting;
Coordination of operations schedules in accordance with the requirements;
Document control.

3. Appointment of a Project Manager

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3. Steel Detailing

- is done in Tekla Structures
- From the 3D model, drawings extracted as dstv or dxf files are imported into ERP systems for further processing and implementation in automated production lines.
- bilingual documentation (RUS/EN) may be issued upon request.

Advantages

Detect clashes with clash check manager
Interaction with CNC, MIS, PLM and ERP
Modelling with all structural elements and parts: welding joints, bolts and all other elements
Using the model to plan, track projects and their status
Arrangement and coordination of production schedules based on needs
Using the information from the model on the construction site.

4. Steel Detailing

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4. Procurement of materials

The plant has a database of qualified suppliers whose reliability is verified by experience and time. This approach minimizes the risk in terms of delivery and the cost of materials.

Rolled steel entering the warehouse is accompanied by quality certificates from manufacturers, and also passes mandatory incoming control at the plant.

Trending rolled steel items are available at the warehouse of the enterprise.

Наши партнеры

5. Procurement of materials

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5. Pre-production

Vacam Office Edition, Sigma Nest, Vogbit is integrated into the overall enterprise management system and is compatible with Tekla Structures and software installed directly on the production machinery Vacam Machine Edition.

By means of ERP systems, 3D model product data is instantly analysed, planning and preparation of assignments for workstations are done. All data specified for the products (process operations) are automatically displayed on the machines.

Advantages

Efficiency of production process;
Flexibility and prioritization of processes;
Minimizing of errors and human factor.

6. Pre-production

6. Blank production

PROCESSING STEEL PROFILES

Voortman V630M (Netherlands):
Processing steel profiles:
— marking/markup.
— drilling holes.
— thread cutting — M6… M24.
— centring possibility

Profile height min/max — 10 / 600 mm.
Profile width min/max — 60/1250 mm.
Number of automatic toolchangers — 3 pcs.

PROCESSING STEEL PROFILES:

Voortman VB1250 (Netherlands):
— sawing.

Profile height min/max — 10 / 600 mm.
Profile width min/max – 50 / 1250 mm.
Miter cut – up to 60°.

PROCESSING STEEL PROFILES:

Voortman V808M (Netherlands):
— robotic cutting

Profile height min/max – 10 / 500 mm.
Profile width min/max – 60 / 1250 mm.
Profile length fed into the cutting area min – 1200 mm.
Сutting thickness max – 64 mm.

PROCESSING STEEL PLATES:

Voortman V320C (Netherlands):

Operations:
— plasma / oxy-fuel cutting;
— marking / markup;
— thread cutting:
а) common steel drill diameter – 5…40 mm;
б) carbide tipped drill diameter – 13…32 mm;
— thread cutting – M6…M24;
— centring possibility;
— counter sinking;
— 10-station automatic tool changer.

Steel plate length min/max – 850 / 9100 mm.
Steel plate width min/max – 200 / 2050 mm.
Steel plate thickness min/max – 6 / 75 mm.

PROCESSING STEEL PLATES:

Soitаab Lineacord PCL40-2.500×12.000 (Italy):
— gantry thermal cutting

Steel plate length max – 12000 mm.
Steel plate width max – 2500 mm.
Steel plate thickness max – 150 mm.

PROCESSING STEEL PLATES:

Corimpex BWM-ТС-1500-800 (Italy):
— automatic welding of H-beams with simultaneous straightening

Beam height min/max – 200 / 1500 mm.
Beam width min/max – 100 / 800 mm.
Beam length min/max – 5000 / 12000 mm.
Web thickness min/max – 8 / 40 mm.
Flange thickness min/max – 8 / 50 mm.

PROCESSING STEEL PROFILES:

CNC rotating bandsaw machine Voortman VB750 (Netherlands):
— sawing

Profile height min/max – 10 / 500 mm.
Profile width min/max – 60 / 1250 mm.